MATERIALS
Materials for industrial applications
INTEGRA considers materials an integral part of the process. Material selection, development and supply are evaluated in relation to the application, thermal cycle and available technology.
01
DIAMOND TOOLS
Metal powders, functional additives and ready-to-use formulations for diamond tools.
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02
SYNTHETIC DIAMONDS
High-quality synthetic diamonds for the stone and construction industries.
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03
OTHER FIELDS
Materials and solutions for other industrial applications.
Esplora l'area →METAL POWDERS
Functional additives, ready-to-use formulations and products for specific applications. Expand each product family to explore the range.
I-SERIESFunctional additives+
Functional powders developed to modify and optimize matrix behavior during sintering.
Sintering-enhancing additive
Pre-alloyed Fe–Cu–Sn-based metal powder containing small amounts of Ni and Cr. Designed to achieve good densification with relatively short thermal cycles.
- Main elements
- Fe, Cu, Sn; low percentages of Ni and Cr
- Particle size
- D50 ≈ 6 µm
- Densification
- ≈ 98-99% a 940-960°C, 30-60 min, N₂/H₂
- Hardness
- 108-112 HRB
Indicative values, where available; results depend on the formulation and test conditions.
Request technical datasheet →Additive for densification and toughness
Ultrafine iron-based powder that can be blended to adjust matrix behavior.
- Main elements
- Fe
- Particle size
- D50 ≈ 4 µm
- Density
- 7.78 g/cm3
- Operating temperature
- 920-980°C
Indicative values, where available; results depend on the formulation and test conditions.
Request technical datasheet →Balancing cost and performance
Iron–phosphorus-based additive that can be used in controlled proportions to adjust matrix properties and behavior during sintering.
- Main elements
- Fe, P
- Particle size
- D50 ≈ 3 µm
- Densification
- ≈ 96-98% a 940-960°C, 30-60 min, N₂/H₂
- Hardness
- 95-100 HRB
Indicative values, where available; results depend on the formulation and test conditions.
Request technical datasheet →Increased hardness and strength
Iron–nickel-based powder. Promotes microstructural strengthening and simultaneous improvements in hardness and toughness.
- Main elements
- Fe, Ni
- Particle size
- D50 ≈ 4 µm
- Density
- 7.98 g/cm3
- Operating temperature
- 920-980°C
Indicative values, where available; results depend on the formulation and test conditions.
Request technical datasheet →F-SERIESReady-to-use formulations+
Complete formulations developed for specific diamond tool applications, designed to simplify the production process.
Formulation for granite
Complete formulation intended for diamond beads and segments used in granite processing.
- Main elements
- Fe, Cu, Sn
- Particle size
- D50 ≈ 9 µm
- Density
- 7.94 g/cm3
- Hardness
- 104-106 HRB
Indicative values, where available; results depend on the formulation and test conditions.
Request technical datasheet →X-SERIESSpecific applications+
Additives and formulations for specific applications, developed for free sintering or hot pressing processes.
Microstructural strengthening
A solution designed for specific matrix reinforcement requirements. Its characteristics make it particularly suitable as a neutral phase in hot pressing processes.
- Main elements
- Fe, Ni
- Particle size
- D50 ≈ 4 µm
- Density
- 7.98 g/cm3
- Hardness
- 85-95 HRB
Indicative values, where available; results depend on the formulation and test conditions.
Request technical datasheet →Cobalt reduction
Can be used as an effective solution to reduce or replace cobalt in conventional formulations.
- Main elements
- Fe, Cu, Sn; low percentages of Ni and Cr
- Particle size
- D50 ≈ 6 µm
- Density
- 8.12 g/cm3
- Hardness
- 110-115 HRB
Indicative values, where available; results depend on the formulation and test conditions.
Request technical datasheet →SYNTHETIC DIAMONDS
INTEGRA offers a selection of ZZDM synthetic diamonds for diamond tools and other industrial applications.
Our collaboration enables us to offer a wide range of diamond types and grit sizes, backed by accessible local commercial and technical support to help you select the most suitable product for your specific application.
MSDDiamonds for cutting and drilling+
MSD series: synthetic diamonds for cutting and drilling tools, available in grit sizes from 20/25 to 70/80 mesh
MGDDiamonds for metal bonds+
MGD series: diamonds for metal-bonded and electroplated tools, available in grit sizes from 80/100 to 400/500 mesh. MGD diamonds are as-grown crystals obtained directly from the synthesis process.
OTHER TYPESDiamonds for a wide range of applications+
Diamonds for resin-bonded tools, micronized diamond powders and cubic boron nitride (CBN), available in different grit sizes and grades for grinding, honing and polishing applications.
Surface coatings
Different diamond types can be supplied with surface coatings tailored to specific applications.
OTHER MATERIALS.
NEW APPLICATIONS.
INTEGRA is a platform open to new materials and industrial applications. Our expertise in material selection, process development and heat treatment technologies allows us to address production requirements beyond the sectors currently presented.
CRC — Chromium carbide (Cr₃C₂)
Chromium carbide powder characterized by high hardness, wear resistance and good thermal stability. It can be used as an additive in metal matrices for diamond tools to improve wear resistance and adjust mechanical properties.
- Nominal composition
- Cr 90%, C 10%; trace amounts of Fe and Si
- Density
- 6.68 g/cm3
- Available particle sizes
- 16, 20, 35, 40, 60, 80, 120, 230, 325 mesh (ASTM E11)
Indicative data. Performance depends on the matrix formulation and processing conditions.
Request technical datasheet →